Jumbo Bag Unloading Station
The Jumbo Bag Unloading Station is also known as an FIBC Discharger or Bulk Bag Unloader.
Saideep Vibrators Pvt. Ltd. engineers it to discharge powders and bulk solids from large bags into your processing line safely, quickly and cleanly. It prevents material spillage, bag tipping, product cross-contamination and airborne dust. Whether you handle fine powders, cohesive food ingredients or heavy abrasives, it gives a controlled, reliable flow that keeps your plant productive.
Benefits
The benefits of the Jumbo Bag Unloading Station are:
- Operator Safety: Reduces manual handling risks and overhead forklift reliance.
- Dust Elimination: Enclosed unlacing zone keeps work environments compliant with health and safety standards.
- Complete Discharge: Vibratory assistance ensures zero residual material waste in bags.
- Flexible System Integration: Easily interfaces with loss-in-weight feeders, mixers, hoppers, and pneumatic convey lines.
Working Principle
The bag hangs from a universal lifting frame and is raised by the station’s own electric hoist, which runs on a motorised tracking rail to place it over the discharge cone. No plant forklift is needed.
The operator unties the bag spout inside the sealed unlacing cabinet. A high-frequency vibration motor on the discharge cone breaks up bridging and rat-holing as the material flows out, and an iris, slide gate or rotary airlock valve meters it to the next stage of your process.
Features
- Heavy-Duty Self-Supporting Frame: Built with an integrated electric hoist (2 ton standard capacity) and motorised tracking rail for operator-safe bag lifting and positioning without plant forklifts.
- Universal Lifting Frame: A universal lifting cross or spreader beam for quick, secure attachment of different bulk bag sizes and loop configurations.
- Dust-Controlled Unlacing Cabinet: Sealed access chamber enables operators to safely untie the bag spout in an enclosed environment, preventing dust escape and workspace contamination.
- Promoted Material Discharge: A high-frequency vibration motor on the discharge cone breaks up bridging and rat-holing. Optional pneumatic side massagers or flaps for materials that are hard to discharge.
- Precision Flow Control: Iris valves, slide gate valves or rotary airlock valves for precise metering and downstream process regulation.
- Optional Add-Ons: Vibrating screeners for inline check screening (removing foreign matter, scalping oversize and de-lumping), direct coupling to tubular screw conveyors or vibrating feeders, and pneumatic conveying adapters with Tri-Clamp (TC) sanitary connectors for dilute or dense phase lines.
- Certification: CE marked, built under an ISO 9001:2015 quality system.
Specifications
Jumbo Bag Unloading Station
| Frame | Heavy-duty, self-supporting steel frame |
| Bag lifting | Integrated electric hoist, 2 ton standard capacity, on a motorised tracking rail |
| Lifting frame | Universal cross or spreader beam for different bag sizes and loop configurations |
| Bag opening | Sealed, dust-controlled unlacing cabinet |
| Flow assist | High-frequency vibration motor on the discharge cone. Pneumatic side massagers or flaps optional |
| Flow control | Iris valve, slide gate valve or rotary airlock valve |
| Downstream options | Vibrating screener, tubular screw conveyor, vibrating feeder, pneumatic conveying adapters with Tri-Clamp (TC) connectors |
| Certification | CE, ISO 9001:2015 |
Applicable Areas/Domains
- Chemicals & Plastics: Hydrated Lime, Activated Carbon, PVC Resin, Plastic Granules, Pigments, Polymers, Plaster, Clay and Cement.
- Food & Dairy Processing: Flour, Milk Powder, Refined Sugar, Salt, Starches and Grains.
- Metal Processing & Abrasives: Steel Shots, Steel Grits and Industrial Abrasives.